State of the Arc #5 – Battery Welding in Rail, $44B Alaska Pipeline, Buyouts Over Builds, and Robots on the Jobsite
Release Date: 05/30/2025
392. 50 Years Under the Hood w/ George Rolla
Arc Junkies
In this episode of the Arc Junkies Podcast, Jason sits down with George Rolla, a pipe welder, inspector, educator, and industry leader with over 50 years of hands-on experience in the welding trade. George shares his journey from welding in the Canadian Arctic and North Dakota oil fields to becoming an AWS Senior Certified Welding Inspector, Certified Welding Engineer, and founder of the California Welding Institute. Together, Jason and George have an honest, in-depth conversation about what’s broken in welding education, why instructor quality matters more than ever, and how poor training...
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Weld Wednesdays w/ AWS Leveling Up in 2026 – Where do I start and How AWS Can Help? Feat. Dr. Josh Burgess
Arc Junkies
In the first Weld Wednesdays with AWS episode of 2026, I'm sitting down with Dr. Josh Burgess, current President of the American Welding Society and Senior Program Manager for Metallurgical and Welding Engineering at the Tennessee Valley Authority. Dr. Burgess shares his path from welding in high school and competing at the national level to earning his bachelor’s, master’s, and doctoral degrees in materials science and engineering. Along the way, AWS played a pivotal role—providing scholarships, networking opportunities, mentorship, and leadership development that shaped his career....
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391. They Can’t Take My Education Away From Me w/ Josh O'Neal
Arc Junkies
In this episode of the Arc Junkies Podcast, Jason Becker sits down with Josh O’Neal for a wide-ranging conversation on education, certification, and career development in the welding industry. Josh shares his journey through welding, inspection, and education, including his experiences pursuing credentials like CWI and CWE, navigating student loans and scholarships, and building quality systems that support AWS Accredited Testing Facilities. The discussion also dives into workforce development, credit-for-experience programs, and how industry certifications can translate into academic...
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390. Annual CrossPod with the Boys
Arc Junkies
As we wrap up the year, I’m joined by Kevin Johnson, Max Ceron, and Frankie Vargas for our annual end-of-year cross-pod roundtable. We talk candidly about FabTech, the real ROI of in-person podcasting, and why live shows don’t always move the needle the way people expect. Kevin breaks down what went into this year’s Fabricator Olympics, what he learned running a large-scale event, and why organization and efficiency matter just as much in events as they do in fabrication shops. We also dig into arc-on time, shop inefficiencies, and why welding is often only a small percentage of what a...
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389. Gas Junkies w/ Tim Kinnaman
Arc Junkies
In this episode of the Arc Junkies Podcast, Tim Kinnaman returns to continue our deep dive into welding history, shifting the focus to gas welding and cutting. We explore how oxy-fuel processes developed alongside early electrical advancements, why oxy-acetylene welding became the dominant method for decades, and how industrial chemistry played a critical role in shaping welding as we know it today. The conversation traces the discovery and commercialization of oxygen and acetylene, the rise of early torch designs, and the transition from cutting to welding applications. We also discuss...
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386. If You Want to Do It Long-Term… You Better Love It w/ Dusty James
Arc Junkies
In this episode, I sit down with returning guest and long-time friend, Dusty James of Pacific Arc TIG Welding, for one of the most honest conversations yet about the realities of doing anything for the long haul — whether it’s welding, creating content, teaching, or building a business. Dusty and I break down what truly keeps people going in the trades and the creator world: passion, curiosity, and the willingness to push through burnout. The two share battle-tested lessons from years of welding and content creation, including graphic shop injuries, why safety training still matters,...
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Weld Wednesdays w/ AWS The Skilled Trades Gap Isn’t a Myth — It’s a Warning
Arc Junkies
In this episode of Weld Wednesday with AWS, I sit down with Andrew Brown, host of The Lost Art of Skilled Trades Podcast, live from FABTECH 2025 in Chicago. Andrew and I dig into the real numbers behind the Skilled Trades shortage — including the projected need for over 320,000 welders by 2029 and the retirement wave that could pull more than 157,000 welders out of the industry in the next decade. I share how I first discovered the workforce gap when I moved into teaching, and Andrew breaks down why so many companies are struggling to connect with Gen Z. We talk about wage issues, soft...
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385. Metal Art Is Just Weird Welding w/ David Madero
Arc Junkies
In this episode, Jason sits down with returning guest and internationally recognized metal artist David Madero for a high-energy conversation about the explosive growth of metal art and its impact on the welding industry. They talk about how competitions like the Fabricator Olympics are inspiring a new generation, how Metal Shop Masters changed the visibility of metal art, and why companies like Activision, Diablo, and Call of Duty keep calling David for custom sculptures. The two dive into tools, techniques, laser welding safety, blacksmithing crossover, and the role of social media in...
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384. Rope Access Welding: The Wildest Welding Jobs You’ve Never Seen
Arc Junkies
In this episode, I sit down with Chad Umbel, co-founder of Rigging International Group (RIG), to explore the world of rope access welding, inspection, and high-angle industrial work. We talk about how Chad got into the trade, what rope access training really looks like, and why IRATA and SPRAT certifications matter. Chad breaks down how RIG hires and evaluates welders, how they test welders on rope, and what it takes to work offshore in places like Alaska—battling tides, weather, and extreme conditions. We also dive into rescue planning, safety culture, nondestructive testing, and the...
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Weld Wednesday w/ AWS Welder to CWI Making the Leap Without Loosing Your Identity
Arc Junkies
In this episode of the Arc Junkies Podcast, Jason Becker chats with Eric Cunningham, a passionate educator and welding program director who’s spent years shaping the next generation of welders. Eric shares his path from being a hands-on fabricator to leading an entire welding program, the challenges of balancing classroom and real-world learning, and how modern schools can stay aligned with industry needs. They discuss the importance of mentorship, keeping students motivated through real shop experiences, and why strong industry partnerships are key to helping graduates find jobs and...
info_outlineIn this episode of State of the Arc, we’re covering four of the most talked-about developments shaping the welding and skilled trades world right now:
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Battery-powered flash-butt welding is here — and it’s already changing the rail industry.
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A proposed $44 billion LNG pipeline in Alaska could unlock thousands of welding jobs across 800 miles of rugged terrain.
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Pipeline companies are opting to buy existing infrastructure instead of building new — what that means for field welders, inspectors, and contractors.
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Humanoid robots are stepping into real-world manufacturing and logistics — and the trades are next. Should welders be concerned or excited?
Plus, this week’s Welding History Fact throws it back to 1948, when General Electric introduced GMAW and changed the game forever.
Listen now and stay up to speed with what’s moving in the trades.