102. He Borrowed $1M to Save His Team: Gary Poesnecker with Spectrum Machine & Design
Machine Shop Mastery
Some machine shop owners talk about people-first leadership. Few are willing to put everything on the line to prove it. In this episode of Machine Shop Mastery, I sit down with Gary Poesnecker, founder of Spectrum Machine & Design, whose leadership was tested when the world shut down. Faced with collapsing demand during COVID, Gary made a decision most owners wouldn’t: he borrowed over $1 million to keep his team employed and protect the tribal knowledge inside his shop. That moment didn’t happen in isolation. It was the result of decades of experience across precision grinding,...
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101. Extreme Specialization: The Strategy Behind a 123-Person Gear Company
Machine Shop Mastery
Most machine shops grow by adding capabilities, chasing new markets, and saying “yes” as often as possible. Forest City Gear took the opposite path — and built a 123-person company by doing it. In this episode of Machine Shop Mastery, I sit down with Kika Young, President of Forest City Gear, to unpack how extreme specialization became the company’s competitive advantage. Instead of trying to be everything to everyone, Forest City Gear made the intentional decision to focus almost exclusively on one thing: high-precision, loose gears. That focus reshaped everything — from who...
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100. Collective Wisdom: Best Ideas from the First 99 Episodes of Machine Shop Mastery
Machine Shop Mastery
Reaching 100 episodes is more than a milestone. It’s a moment to step back and recognize what’s been built together. In this special compilation episode of Machine Shop Mastery, I reflect on the most powerful ideas, lessons, and human stories that emerged from the first 99 conversations with shop owners and manufacturing leaders across the industry. When this podcast started, I thought we were chasing a simple question: what makes great shops great? What became clear over time is that we weren’t really talking about machines or parts at all. We were talking about responsibility,...
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99. Love God, Love People, and Make Chips: The Visionary Leadership of Bill Cox
Machine Shop Mastery
Some manufacturing businesses grow because of timing, technology, or market opportunity. Others endure because of values. In this episode of Machine Shop Mastery, I sit down with Bill Cox of Cox Manufacturing, a nearly 70-year-old family business whose legacy was forged through resilience, faith, and an unwavering commitment to people. Bill shares the remarkable origin story of Cox Manufacturing, which began with a single Swiss machine purchased at auction in the 1950s and grew into a high-volume precision operation shipping millions of parts each week. Along the way, the company played a...
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98. Behind the Scenes of a Top Shop with Jayme Rahz
Machine Shop Mastery
What does a truly dialed-in machine shop look like behind the scenes? In this episode of Machine Shop Mastery, I sit down with Jayme Rahz of Midway Swiss Turn, one of the most intentional and well-run shops I’ve come across. I met Jayme at the Top Shops Conference, where Midway Swiss Turn was recognized for Shop Floor Best Practices, and after this conversation, it’s easy to see why. Jayme shares the full origin story of the business, which started in a garage with her father-in-law and grew into a highly automated Swiss-focused operation in Ohio. Over more than two decades, the shop...
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97. The Human Side of Hard Businesses: Culture, Trust, and Long-Term Leadership
Machine Shop Mastery
Staying in business for decades requires more than machines, processes, and good customers.In this episode of Machine Shop Mastery, I sit down with Bonnie and Ken Kuhn of Kuhn Tool, a multi-generation, family-owned shop in northwest Pennsylvania that has quietly endured for more than six decades. What makes this conversation special isn’t just the longevity of the business, but the way Bonnie and Ken have built it together. From surviving offshoring waves and major customer losses to steadily growing from a handful of employees into a thriving operation, their story is rooted in...
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96. From Pole Barn to Precision Powerhouse: Shane Grant’s 10-Year Shop Journey
Machine Shop Mastery
In this episode of Machine Shop Mastery, I finally sit down with Shane Grant from Machining Momentum, a guest I’ve been hoping to have on the show for a long time. Shane has spent the last decade building his shop from the ground up, literally starting in a backyard pole barn and growing it into a precision-focused operation that’s now hitting its stride in a new industrial facility. What makes Shane’s story compelling isn’t just the growth, but how intentionally it happened. He shares how early exposure to machining through a family business, followed by experience in automotive,...
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95. Why Clean Floors, Strong Culture & High-End Machines Drive Valuation
Machine Shop Mastery
One of the questions I think about constantly is what actually makes a machine shop valuable. Not just today, but five, ten, or even twenty years down the road. It’s easy to point to machines, revenue, or backlog, but the real drivers of long-term value usually run much deeper. That’s exactly why I wanted to sit down with Jamie Goettler, Chief Revenue Officer of BTX Precision, for this episode of Machine Shop Mastery. BTX Precision is one of the fastest-growing advanced manufacturing platforms in the country. Jamie brings a rare blend of perspectives to the conversation. With more than two...
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94. How Losing a Machine Shop Led to Gabe Draper’s Calling
Machine Shop Mastery
Some conversations stay with you long after you hit “stop” on the recorder—and my time with Gabe Draper is absolutely one of them. I’ve known Gabe for years, but I never fully understood the depth of the journey he endured as he attempted to take over, stabilize, and ultimately shut down the family machine shop. His story isn’t just informative; it’s gut-wrenching, enlightening, and, ultimately, incredibly redemptive. In this episode, Gabe walks me through the emotional roller coaster of trying to save a failing shop, the painful impact of relying too heavily on one industry,...
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93. A Builder at Heart Pivots and Buys a Machine Shop
Machine Shop Mastery
Buying a machine shop is never simple — and for Matt Fortner, it was a leap into the unknown. Coming from backgrounds in plumbing, industrial fittings, product development, and even scrap metal buying, Matt felt a pull to get back to “building something real.” That pull led him to Progress Machining in Muskegon, Michigan — a shop he became the fifth person to attempt purchasing. Once inside, Matt quickly realized how much transformation the business needed. The shop was filled with aging machines, tribal knowledge, and 60 tons of accumulated scrap and unused tooling. Setups stretched...
info_outlineWhat would you do if your very first CNC machine didn’t even power on? For most people, that’s where the story would end. But for Rhys Andersen, it was just the beginning.
In this episode, I sit down with one of the most determined shop owners I’ve ever interviewed. Rhys is the founder of Method Manufacturing in Austin, Texas — and his journey into precision machining is anything but conventional. From wildland firefighting to architecture school to a series of trial-by-fire business ventures, Rhys took the long road to building a thriving aerospace and defense machine shop.
You’ll hear how he bootstrapped his first massive bed mill (without even knowing if it worked), taught himself CNC machining, and slowly transformed a one-machine operation into a fully cross-trained, process-driven company with advanced 5-axis automation.
We dig into how relationships opened doors to major aerospace work, the real challenges of hiring and developing talent, and how Method’s unique approach to systems and autonomy allows his team to perform at a high level — without sacrificing their personal lives.
This conversation is full of practical lessons for any shop owner trying to scale, build processes that actually work, and free themselves from being the “best machinist in the shop.” Rhys’s story is proof that grit, humility, and systems thinking can take you further than raw skill alone.
You will want to hear this episode if you are interested in...
- (0:20) Stay tuned for Top Shops 2025 registration!
- (2:57) Rhys’s background: growing up in fabrication and firefighting
- (5:19) The first business failure and how it led to starting Method
- (9:06) Learning how to machine and going full-time after losing his oilfield job
- (11:27) The mindset of perseverance and problem solving
- (12:37) Buying a machine that was stored in a barn (and fixing it up)
- (15:12) What Rhy’s business looks like present day
- (17:17) Breaking into aerospace: Patience, persistence, and building trust
- (23:16) Lessons learned from hiring mistakes and building a strong team
- (27:40) Achieve on-time delivery with ProShop ERP
- (28:53) Creating a culture of extreme autonomy and flexible schedules
- (31:21) Cross-training machinists and eliminating single points of failure
- (34:14) Using Fulcrum to capture tribal knowledge and improve processes
- (36:58) Changing the perception of machining as a high-tech, creative career
- (41:07) Why shop owners need to get out of the shop and network
- (45:14) The challenge of scaling: building systems that don’t rely on you
- (47:25) Investing in automation to enable growth and better work-life balance
- (50:47) Why investing in branding, photos, and professional image matters
- (54:30) Bringing anodizing in-house to control quality and reduce headaches
- (56:34) What is your entry into the market?
- (58:35) Why you need to Listen to the Lights Out podcast
Resources & People Mentioned
- Fulcrum
- Austin Regional Manufacturing Association
- Stay tuned for Top Shops 2025 registration!
- The Lights Out podcast
Connect with Rhys Andersen
- Method Mfg
- Connect on LinkedIn
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Audio Production and Show Notes by - PODCAST FAST TRACK