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Hexagon introduces factory optimisation with digital reality

MTD Audiobook

Release Date: 09/23/2024

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MTD Audiobook

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MTD Audiobook

Anotronic Ltd is a well-recognised subcontract machining business and manufacturer of high-quality EDM fast-hole drilling and EDM die-sinking machine tools. Founded in 1982, the Leighton Buzzard business started in ECM, ECD and EDM tooling and machining, evolving to the production and growth of its own ECM and ECD technology brand. Along this journey, the company has worked with Sodi-Tech UK and the Sodick brand of machines. Martin White, Managing Director of Anotronic Ltd, says: “My father started the business in 1982, and I joined the company in 1985. We tend to machine a lot of...

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MTD Audiobook

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MTD Audiobook

Recent research commissioned by Close Brothers Asset Finance has revealed the significant impact of rising costs on businesses across the UK, with a majority of respondents reporting adverse effects on their operations and financial health. According to the research, 71% of businesses have been affected by the rising cost of doing business, while 25% reported no impact, and 5% were unsure. Among those experiencing increased costs, 56% indicated that it has negatively impacted their cash flow. Conversely, 27% reported no negative impact on cash flow, and 15% did not notice an increase in...

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MTD Audiobook

The design concept of assembled drills with exchangeable solid carbide cutting heads, adopted by ISCAR at the turn of the century, significantly altered the company’s holemaking product program. As part of this concept, a precise carbide head is mounted in a steel holder using the ‘self-clamping’ principle, which relies on the holder’s elastic deformation without any mechanical clamping means. This approach is characteristic of various successful ISCAR products, such as the SELF-GRIP and MULTI-MASTER tool lines. These have substantially improved machining performance and...

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MTD Audiobook

Prima Additive and Comau, two Italian companies and global leaders in their respective sectors have joined forces to showcase the advantages of dual-layer laser cladding. This results from developing a high-speed, fully automated brake disc coating system for Stellantis. The first in a series of robotic-driven Rapid Coating Process cells was presented during the Stellantis Factory Booster Day, held in Turin on September 18th. By hard coating the raw brake discs with resilient steel and composite materials, the solution will enable Stellantis to significantly increase brake disc...

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Architectural ironmongery manufacturer Instinct Hardware has recently invested in a host of equipment that includes an Italian-built Biglia bar-fed, twin-spindle lathe with a ± 45 mm Y-axis turret having and 15 driven tools. Installed in the Stirchley factory where premium quality door knobs and handles, door stops, and accessories are manufactured, the latest turning centre was sourced in May 2024 from the Whitehouse Machine Tools. The company supplied the machine as a turnkey package with a bar feeding unit and a gantry-type system for unloading components onto a conveyor. This...

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MTD Audiobook

Hexagon, a world leader in digital reality solutions that combine sensors, software and autonomous technologies, has expanded its collaboration with the automotive manufacturer SEAT S.A. The deal builds upon a 25-year partnership working with Hexagon’s Manufacturing Intelligence division. The companies have signed a strategic agreement that aims to deepen the digital transformation of SEAT S.A, focusing on the digitalisation of vehicle components, the management of digitised information and advanced process simulation. This agreement will enable SEAT S.A. to optimise production and...

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The term ‘one-stop-shop’ is often banded around the subcontract manufacturing industry. It’s not until you find a company like Woodbrook Precision Ltd that you can truly understand what a single source solution provider looks like. The Lancashire manufacturer ventures beyond rivals’ services and continually invests in the latest machine tools fully supported by advanced cutting tool solutions from CERATIZIT UK. The company is located in Ashton-Under-Lyne on the Northeast edge of Greater Manchester. It's plant list includes a complete array of manual and CNC 3 to 5-axis...

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One of the biggest challenges for any machine shop is workshop air quality and the impact coolant mist has on staff. To stop coolant mist from impacting air quality in the workplace, Tooling 2000 Limited installed on-machine mist extraction systems from Filtermist. In addition to COSHH compliant clean air, the Birmingham subcontract manufacturer is also benefitting in other less obvious ways…. Founded back in 1996, Tooling 2000 offers everything from prototyping and development to 5-axis laser cutting, CNC machining, precision tooling and presswork for marquee customers like Rolls-Royce,...

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Hexagon’s Manufacturing Intelligence division has launched its new digitalisation solution, Digital Factory that has been designed to help manufacturers build highly accurate digital replicas of their factories. It enables manufacturers to optimise floor plans and pivot production lines for smarter and more sustainable future factories.

With open interfaces that enable digital twins of shopfloor assets, this could save a global manufacturing company £35 million per year* by avoiding costly mistakes.

Hexagon has expertise in delivering accurate reality capture and surveying equipment, software to visualise, explore and simulate scenarios in 3D, and collaboration workflows. Digitalisation technologies are a proven technology and have been used for over two decades in civil infrastructure, architecture and public safety, but their potential has yet to be fully realised in manufacturing.

Digital Factory is a future-ready alternative to traditional factory planning that empowers more efficient collaboration between manufacturing and operations teams from anywhere in the world. Digital Factory leverages a comprehensive portfolio of hardware and software solutions that includes Hexagon’s range of reality capture technology – such as the Leica BLK2GO handheld imaging laser scanner, the Leica BLK ARC autonomous scanning module for robotic and mobile carriers and terrestrial laser scanners like the Leica RTC360. These systems allow manufacturers to capture and create dimensionally-accurate point clouds of the factory floor using the Leica Cyclone software portfolio and Hexagon’s Reality Cloud Studio, powered by the HxDR, manufacturers can easily collaborate and quickly process data from Hexagon or a customer’s preferred scanning hardware to recreate up-to-date 3D spaces.

Hexagon offers complete workflows to ensure manufacturers achieve the maximum value from scanning the factory and processing the data into actionable 3D models for various applications to managing the data in the cloud. It will also provide remote team collaboration, facilitating remote collaboration among key teams at any time, using cloud-based tools with analysis and modelling capabilities with on-demand data.

The system will facilitate the planning and remodelling of factory layouts with accuracy and detail, capturing precise measurements of a factory and creating an exact and reliable digital model that can be accessed anytime from anywhere.

Additionally, by testing out new machines, factory floor layouts and workflows in the virtual 3D environment, companies can quickly identify feasibility and emissions considerations, enabling them to better understand the potential benefits of new technology and make future-ready smart factories a reality.

Nicholas Lachaud Bandres, VP of Industry Solutions at Hexagon commented: “Hexagon has developed a deep understanding of manufacturers’ needs. Digital Factory allows users to bring the physical world into an accurate virtual sandbox of their factories on-demand. Collaborating with their team and suppliers, they can consider ‘what-if’ scenarios to shape more effective plant designs and layouts and oversee implementation with irrefutable and accessible 3D plans. We’re making the digital factory more affordable and accessible, and we’re excited to see how our customers apply this to ramp up and remain competitive with smarter factories.”