04. Perseverance and Transformation with Kurt Boquet at Kajan Perfection
Manufacturing Transformed: Real Shops, Real Stories
Release Date: 05/15/2024
27. Dedicated to Improvement - Andy Reinwald at Ripley Machine, Ep 27
Manufacturing Transformed: Real Shops, Real Stories
Running a shop often means wearing every hat and holding every answer. For Andy Reinwald at Ripley Machine, that translated to years of nonstop work, nearly no time off, and the weight of every open order living in his head. It was sustainable until it wasn’t. Things came to a head after a rough year in 2016. Revenue was slipping, customer service was lagging, and the company was running on outdated systems. Andy knew he couldn’t keep leading the shop this way and expect different results. That realization kicked off a steady climb. Andy pursued ISO certification, leaned into lean...
info_outline
26. Proud to Own a World Class Shop - Phil Gurecki of Accurate Machine, Ep 26
Manufacturing Transformed: Real Shops, Real Stories
Most shop owners don’t realize how much stress is baked into their day-to-day. They’re running jobs, juggling people, chasing parts—and slowly getting used to the constant pressure. For Phil Gurecki, it was normal to be the only one who knew where everything was, how it worked, and what came next. Until it wasn’t. As Accurate Machine grew, so did the complexity. Assemblies got tougher. Tooling got chaotic. Binders multiplied. And the cost of relying on Phil’s memory—or a key employee’s tribal knowledge—became impossible to ignore. He tried two ERPs. Neither stuck. It wasn’t...
info_outline
25. Perfecting Processes & Systems to Success - Marvin Rodriguez with True Precision Machining
Manufacturing Transformed: Real Shops, Real Stories
Most machine shops are filled with skilled workers, powerful machines, and a relentless drive to get parts out the door. But behind the scenes, inefficiencies can quietly eat away at profitability, morale, and even long-term survival. Many shops rely on outdated systems, fragmented information, and tribal knowledge that vanishes when key employees leave. The result? Missed deadlines, costly mistakes, and constant firefighting. Marvin Rodriguez of True Precision Machining shares how his company faced these very challenges and found a way to transform operations through a strategic shift in...
info_outline
24. From Pirate Ship to Proven Process - Matt Gawlik of 3D Graphite Machining
Manufacturing Transformed: Real Shops, Real Stories
Most job shops turn to ERP systems expecting more efficiency but end up with more headaches, more spreadsheets, and more frustration. Most ERPs weren’t built for job shops—high-mix, low-volume work, constant scheduling changes, and the need for real-time visibility. Instead of fixing the chaos, they add layers of complexity, leaving shops struggling to keep up. Traditional ERP systems were designed for large-scale manufacturing, where jobs are predictable and repeatable. A job shop doesn’t operate that way. Custom parts, shifting lead times, and last-minute jobs require flexibility. The...
info_outline
23. Technology as a Force Multiplier
Manufacturing Transformed: Real Shops, Real Stories
Most manufacturers don’t realize just how much inefficiency is baked into their daily operations—until they start pulling back the layers. That was the case for Johnny Goode, President of MSP Manufacturing, who stepped into the family business in 2020 and immediately saw opportunities for change. Paper-based processes, siloed systems, and hidden inefficiencies were costing the shop time, money, and agility. But change wasn’t easy—especially for a team that had been doing things the same way for years. Johnny shares how MSP systematically broke free from outdated habits,...
info_outline
22. Nobody Can Do It Better Than Me - Ron Wallace with Ace Machining
Manufacturing Transformed: Real Shops, Real Stories
In this episode of Manufacturing Transformed, I sit down with Ron Wallace, the owner of Ace Machining, a leading job shop located in Nova Scotia, Canada. Ron shares the remarkable story of how he went from starting his business with just a few machines to now overseeing a thriving operation with advanced equipment like Swiss lathes, waterjets, and five-axis mills. Ron’s journey has been filled with growth, challenges, and innovation. After years of trial and error, including multiple relocations and expanding the team, Ron realized that embracing technology was the key to taking his business...
info_outline
21. How Zimmer Design & Manufacturing Achieved 70% Growth with ProShop
Manufacturing Transformed: Real Shops, Real Stories
Zimmer Design & Manufacturing, an ITAR-registered AS9100 Contract Manufacturing machine shop in Austin, TX, has experienced remarkable growth—70% since its launch in 2020. Founder Adam Zimmer started the company in his garage, crafting cigar stands and ashtrays as a hobby with a manual lathe and mill. A pivotal moment came when he purchased equipment and customers from a friend closing his shop, which set the stage for his transition into a thriving business. From day one, Adam knew he wanted to scale, so he invested in ProShop ERP for its functionality, scalability, and...
info_outline
20. From Repair Shop Roots to Aerospace Excellence: Faircloth Machine Shop’s Remarkable Journey
Manufacturing Transformed: Real Shops, Real Stories
In this episode of Manufacturing Transformed, Brannon McKinney, General Manager at Faircloth Machine Shop, shares the incredible evolution of a small repair shop into an AS9100-certified leader in aerospace manufacturing. When Brannon joined Faircloth 16 years ago, fresh out of community college, the shop had just eight employees and relied on conventional machines and a homemade ERP system. Today, with the help of ProShop ERP, they’ve streamlined operations, embraced innovation, and achieved certifications that transformed their business. Brannon discusses how ProShop...
info_outline
19. Vision + Culture + Technology = Transformation with Jim & Ryan Carr of CARR Machine
Manufacturing Transformed: Real Shops, Real Stories
This third-generation precision machining business is thriving and growing thanks to a well-executed vision, a focus on culture, and the adoption of the best technology, like ProShop ERP. The transformation that CARR Machine has seen in the past five years has been nothing short of remarkable. Jim and Ryan are aligned in the vision of the company, they use their core values to drive the hiring, firing and alignment of their team, and along with a strong marketing focus, they have grown ...
info_outline
18. Breaking Free from Manual Processes: How Modern ERP Transforms Manufacturing with John Zmuda from Moseys Production Machinists
Manufacturing Transformed: Real Shops, Real Stories
In this episode, we sit down with John Zmuda, President of Moseys Production Machinists, to uncover how his team revolutionized their operations by ditching outdated manual processes. From the frustrations of late-night spreadsheet marathons to unlocking double-digit growth, John shares the transformative impact of adopting modern ERP and QMS software.Learn how transitioning to a machine shop ERP system gave Moseys the tools to streamline workflows, improve customer communication, and free up...
info_outline04. Perseverance and Transformation with Kurt Boquet at Kajan Perfection
After getting fed up with the lack of getting good data from their 3rd ERP system, Kurt discovered ProShop ERP and decided that it was the system for them. Once they overcame the fears of change and objections from some of their more senior employees, they ditched the paper and never looked back. They now feature ProShop on their building sign, business cards, and company advertisements. Amazing!! Kurt also shares their innovative solution for recruiting new employees and may other valuable insights in this episode. Enjoy!
About Kajan Perfection:
Kajan Perfection has been in business since 1980, first starting out as a small job shop—repair shop. We are a quality oriented, family owned and operated business keenly aware of the importance of quality parts and on time deliveries. Since our founding we have grown into a quick turnaround, small quantity prototype facility with experience in most stainless, titanium, nickel alloys including Nitronic and HyMu, and many other exotic materials as well as the standard 4140/4130 and mild steel grades. We are also experienced in machining aluminum and many types of plastics. Throughout the years we have had the opportunity to build and perfect the manufacturing process for parts such as gage carriers, setting tools, various types of manifolds, flow control equipment, housings, landing nipples, flanged parts, crossover subs, and test and separation equipment. From the simplest boat anchor to the most complicated flow control devices to immaculately machined acrylic show pieces, we have over 300 years of combined experience here at Kajan Perfection and we have never turned down the challenge of a complicated part.
Follow Kurt and Kajan Perfection on Social Media:
Kurt's LI: /kurt-boquet
Company LI: /kajan-perfection-inc
Website: www.kperfection.com
FB: @9920KPI