Keys to VRF Maintenance w/ Roman
HVAC School - For Techs, By Techs
In this episode of the HVAC School podcast, Bryan Orr sits down with Roman Baugh, a leading VRF (Variable Refrigerant Flow) specialist and co-host of the VRF Tech Talk podcast, for an in-depth exploration of VRF system maintenance. The conversation begins with some lighthearted back-and-forth before shifting to the technical realities of maintaining VRF equipment. Roman immediately addresses a common misconception: the idea that VRF systems are “maintenance free.” He explains that, contrary to some marketing claims, these systems require regular, specialized attention to ensure longevity...
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Maintenance Mindset - Short #249
HVAC School - For Techs, By Techs
In this short podcast episode, Bryan explores the maintenance mindset. Maintenance procedures require a different skill set from troubleshooting, especially the customer service mindset and dedication to execution. Good maintenance is important, and it may be "boring" to some techs, but it provides value and is worth doing well. Clients purchase maintenance plans for better reliability and efficiency. Several also enjoy the health benefits of cleaner HVAC systems. The key to maintenance is having a "do no harm" mindset and a commitment to delivering value. A sales-oriented mindset should take...
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IAQ, Ethical Selling & Building Better Techs w/ Brynn Cooksey
HVAC School - For Techs, By Techs
In this episode of the HVAC School podcast, Bryan welcomes back Brynn Cooksey from Air Doctors and HVAC U to discuss critical topics facing the HVAC industry today. Brynn brings his unique perspective as both a successful contractor in southeast Michigan and an industry educator who has made the transition to focusing primarily on workforce development and training. The conversation begins with a deep dive into indoor air quality (IAQ), where Brynn challenges the common industry approach of throwing products at problems without proper testing. He emphasizes that effective IAQ solutions start...
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Crankcase Heaters - Short #248
HVAC School - For Techs, By Techs
In this short podcast episode, Bryan talks about crankcase heaters, including their different types, what they do, and when we need to use them. Crankcase heaters usually come in belly band varieties, but some can be inserted into the sump of the compressor. As their name suggests, crankcase heaters heat the crankcase when the compressor is off. They prevent flooded starts since the heat keeps refrigerant from condensing to a liquid in the compressor when the system isn't running. Long off times, long line sets, and cold temperatures all increase a system's risk of flooded starts. Hard shutoff...
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The Contactor Reimagined w/ Copeland
HVAC School - For Techs, By Techs
In this episode of the HVAC School podcast, Bryan welcomes back Jim to discuss the groundbreaking SureSwitch contactor technology from Copeland. This isn't just another incremental improvement - it's a complete reimagining of how contactors should work in modern HVAC systems. Jim brings his expertise and even demonstrates the technology with a special cutaway camera setup, giving listeners and viewers an inside look at this innovative solution. The conversation begins with the evolution of contactors in the HVAC industry, explaining how manufacturers moved backward from heavy-duty two-pole...
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Capacitor Testing and Replacement - Short #247
HVAC School - For Techs, By Techs
In this short podcast episode, Bryan goes through the process of testing and replacing a run capacitor. Run capacitors provide continuous phase-shifted current to the start winding, allowing the motor to run in the right direction and with the appropriate amount of torque. These capacitors are needed in most of the single-phase PSC motors we work with. Run capacitors are in the circuit all the time and are connected in series with the start winding (compared to start capacitors, which need to be taken out of the circuit after startup). They don't actually "boost" voltage. The bigger...
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Cold Coil vs. Desiccant Dehumidification
HVAC School - For Techs, By Techs
In this comprehensive episode of the HVAC podcast, Bryan hosts an in-depth discussion about dehumidification technologies with two industry experts: David Schurk, National Sales Manager for Innovative Air Technologies, and Nikki Krueger from Santa Fe Products. The conversation explores the fundamental differences between compression refrigeration dehumidification and solid desiccant systems, providing valuable insights for HVAC professionals dealing with moisture control challenges. David Schurk brings 44 years of industry experience and serves as an ASHRAE Life Member and Distinguished...
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Learning Better - Short #246
HVAC School - For Techs, By Techs
In this short podcast episode, Bryan talks about learning styles and gives some tips for "learning better" and getting more out of continuing education opportunities. The first step to getting more out of educational opportunities is to know your learning style. There are three main styles: visual, kinesthetic (hands-on), and auditory. Most tradespeople will probably fall into the kinesthetic category, but not everybody is; you need to figure out if you're most comfortable working with your hands, listening to podcasts, watching videos, or reading. It's also a good idea to try the practical...
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Intro to The Sigma Capacitor
HVAC School - For Techs, By Techs
Sharon Goepferich from Cool Air Products joins the podcast to discuss cutting-edge capacitor technology and innovative HVAC solutions in an introduction to the Sigma capacitor. Sharon brings a decade of industry experience, having worked extensively with capacitors and HVAC components while traveling across the country to educate technicians and contractors. The conversation begins with a comprehensive breakdown of capacitor failures, addressing common misconceptions in the field. While manufacturing quality certainly plays a role in capacitor longevity, environmental factors like high...
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What's up with Refrigerant & System Regulations w/ Copeland
HVAC School - For Techs, By Techs
In this insightful episode of the HVAC School podcast, host Bryan sits down with Jennifer Butsch, Director of Regulatory Affairs at Copeland, to discuss the rapidly evolving regulatory environment affecting the HVAC industry. With eight years of experience at Copeland and a background spanning codes, standards, and regulatory affairs, Jennifer provides a unique perspective on the challenges and opportunities facing contractors, technicians, and manufacturers in today's market. The conversation begins with an in-depth look at the EPA's Technology Transition Rule and the recent shift from...
info_outlineIn this episode of the HVAC School podcast, host Bryan discusses superheat with guest JD, who recently co-authored an article on the topic with Ty Branaman. The conversation explores the often misunderstood concept of superheat, its importance in HVAC diagnostics, and common misconceptions technicians have when measuring and interpreting it.
Bryan begins by sharing how superheat was initially taught to technicians in the late 1990s and early 2000s, primarily as a method for charging fixed metering device systems. He explains how this limited view led to problems, as technicians would often add or remove refrigerant based solely on superheat readings without considering other system factors or giving the system time to stabilize. JD points out how the industry shifted when TXVs (Thermostatic Expansion Valves) became standard, with many technicians abandoning superheat measurements altogether in favor of subcooling measurements, missing crucial diagnostic information in the process.
The discussion then evolves into a more sophisticated understanding of superheat as an indicator of evaporator coil "fullness." Bryan explains that lower superheat indicates a fuller evaporator coil, while higher superheat suggests a starved coil. They discuss the importance of measuring superheat in the correct location, noting that TXVs control superheat at the evaporator outlet, not at the condensing unit where technicians often measure. This misunderstanding leads to many incorrect diagnoses of "bad TXVs" when the real issues might be related to airflow, heat pickup in line sets, or other factors. Both experts emphasize the value of measuring superheat both inside at the evaporator outlet and outside at the condensing unit to get a complete picture of system operation.
Key Topics Covered:
- Definition of superheat and its importance in HVAC diagnostics
- How superheat indicates evaporator coil "fullness" (flooded vs. starved conditions)
- The distinction between charging by superheat and using superheat as a diagnostic tool
- Common misconceptions about superheat measurement on TXV systems
- Why measuring superheat location matters (evaporator outlet vs. condensing unit)
- How to properly diagnose TXV issues using superheat measurements
- The relationship between airflow problems and superheat readings
- Normal superheat ranges for residential systems (7-14 degrees at evaporator outlet)
- How superheat affects both system capacity and compressor safety
- "Exercising" TXVs as a troubleshooting technique
- How line set conditions and installation factors can impact superheat readings
- System behavior during "hot pull down" conditions when starting with high indoor temperatures
JD and Ty's superheat tech tip and worksheet: https://hvacrschool.com/solving-superheat/
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