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377: eBike Project - The Build

The Pedalshift Project: Bicycle Travel Adventures

Release Date: 09/19/2024

Best of Pedalshift 270: Winter Fitness and Bike Maintenance show art Best of Pedalshift 270: Winter Fitness and Bike Maintenance

The Pedalshift Project: Bicycle Travel Adventures

With a bunch of snow and ice on the ground where I’m at, it’s a good time to focus on things that will help bike tours coming after the thaw. On this episode, an update on my winter fitness goals, what I’m doing to keep it going plus some ideas on winter bike maintenance. .

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388: Pedalshift Holiday Spectacular 2024 show art 388: Pedalshift Holiday Spectacular 2024

The Pedalshift Project: Bicycle Travel Adventures

Shifty Saves the Holidays! It's an annual tradition around here that we celebrate the holidays with my senior executive producer and best buddy Shifty the Elf celebrating the year that has been. This year, in a nearly all elf-driven plot, our guy Shifty finds the magic in 2024 to make the holidays special once again. Happy holidays all, and see you in 2025! 

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Best of Pedalshift 231: Exploring Bikepacking show art Best of Pedalshift 231: Exploring Bikepacking

The Pedalshift Project: Bicycle Travel Adventures

I’ll admit, I’ve been bikepacking curious for a while. As my touring continues to expand and evolve I’m thinking more about bikepacking options and I thought I’d share the process on the pod. Join me, won’t you? .

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387: Ask Us Anything with Mysterious James show art 387: Ask Us Anything with Mysterious James

The Pedalshift Project: Bicycle Travel Adventures

A repodcast of Pedalshift Live from December 6, 2024 featuring special guest Mysterious James and YOUR questions for a big round of Ask Us Anything. Huge shoutout to the folks that came and made this one of the best live shows yet! 1. Top 3 Must-Have Items for Bike Touring • James: Once considered a cook set essential but now tours stoveless. Values minimal gear and adaptability. • Tim: iPhone (multi-use tool), foldable backjack chair, and positive vibes for motivation. 2. Best Place for Car-Free Living with Transit and Nature Access • James: San Francisco for its bikeability,...

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386: NoDak Northern Tier Adventure Takeaways show art 386: NoDak Northern Tier Adventure Takeaways

The Pedalshift Project: Bicycle Travel Adventures

Back from North Dakota and the bike-adjacent adventures with national parks, bison and Bromptons... I've got some takeaways to share!   Housekeeping  Live Show! Friday December 6 at 9pm ET/6pm PT - topics TBA, and of course it’ll be the pod for the next week if you can’t make it live. Links and more at . Shifty the Elf fans? The Holiday Spectacular returns Dec 26th to close out the year!   Takeaways Folks, North Dakota is worth the trip! When checking a bike, pay attention to all the vulnerable parts that jut out and don’t shirk the corner padding Wild bison are worth...

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385: NoDak Northern Tier Adventure Part 4 show art 385: NoDak Northern Tier Adventure Part 4

The Pedalshift Project: Bicycle Travel Adventures

The final day of the NoDak adventure (finally?) explored the beauty of Medora, North Dakota, on bike, reflecting on the unique experience of cycling the Northern Tier Route. Beautiful views of TR NP, offbeat historical tidbits and some reflections and "what ifs" that prevented me from getting there earlier… all part of the adventure!     Housekeeping  We’re shifting the schedule around a bit here as we close out the year… we’re going to delay the final best of for 2024 so we can go straight through to finish the NoDak Adventure with no interruptions. But also… Live...

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384: NoDak Northern Tier Adventure Part 3 show art 384: NoDak Northern Tier Adventure Part 3

The Pedalshift Project: Bicycle Travel Adventures

A frosty start leads to adventure, navigating through Theodore Roosevelt National Park! From a sub-freezing camping morning to a literal standoff with a bison, listen in as we explore the unique challenges and rewards of fall adventures in one of North Dakota’s most scenic landscapes.   Housekeeping  We’re shifting the schedule around a bit here as we close out the year… we’re going to delay the final best of for 2024 so we can go straight through to finish the NoDak Adventure with no interruptions. But also…   Live Show! Friday December 6 at 9pm ET/6pm PT - topics...

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383: NoDak Northern Tier Adventure Part 2 show art 383: NoDak Northern Tier Adventure Part 2

The Pedalshift Project: Bicycle Travel Adventures

Starting from Fargo and driving clear across North Dakota, I had little to prepare me for what awaited on the western edge of the state. But would I see the bison that I low key really wanted to see, and would some discovered damage on the Brompton scuttle the bikey part of this bike adjacent adventure? Housekeeping We’re shifting the schedule around a bit here as we close out the year… we’re going to delay the final best of for 2024 so we can go straight through to finish the NoDak Adventure with no interruptions. But also… Live Show! Friday December 6 at 9pm ET/6pm PT - topics TBA,...

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Best of Pedalshift 174: Bicycle Touring Etiquette show art Best of Pedalshift 174: Bicycle Touring Etiquette

The Pedalshift Project: Bicycle Travel Adventures

We all want to do the right thing, hopefully, and within any community there’s an unwritten code of conduct for proper behavior so we can all get along. On this episode, we cover some of those rules of bicycle touring etiquette! .

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382: NoDak Northern Tier Adventure Part 1 show art 382: NoDak Northern Tier Adventure Part 1

The Pedalshift Project: Bicycle Travel Adventures

On this episode, we start the long journey to bike in the badlands of North Dakota… it turns out, perhaps the biggest reason I haven’t had a chance to visit North Dakota before is because it is tucked out of the way in the US northern plains. Maybe its remote nature is a part of its draw? Its largest city of Fargo is the gateway to the adventure… would it surprise me from the start? NoDak Northern Tier Adventure Part 1 Statisitics Miles driven 249 Miles biked 0 States visited 49 Number of campers in camp 1 Number of bikes in camp 1 (Mine!) Dashed expectations for a cowboy bar because...

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More Episodes

In this episode, follow an in-depth, step-by-step journey of transforming a surprisingly decent Ozark Trail mountain bike into the first Pedalshift e-bike (n=3 or 4 if you’re counting). This mega-pod takes you from the initial setup to final tweaks, including component replacements, brake and pedal adjustments, and install of a mid drive motor. I’m hardly a bike mechanic, so will things to go sideways at least once like my typical bike adventures?

eBike Project - The Build

  • Hey I got an ebike! Where did I end up?
  • Decided on build over buy - more flexibility
  • Decided on new over used - couldn’t find a good used one that wasn’t $$$
  • Went with a Bafang middrive motor and a 52v 20Ah frame mounted battery - smaller than Brian’s, but still pretty big.
  • Watched a ton of YouTube videos and bought some tools!
  • This took me several weeks because the bike lived at the cabin and I was back and forth a bit as I built it
  • This was a journey… and the episode is a little long, but definitely brings you along tour journals style for how it went…

00:00 Introduction and Episode Overview

01:54 Choosing the Right Bike for the E-Bike Conversion

05:52 Initial Setup and Component Replacements

10:56 Challenges and Adjustments

18:05 Programming and Configuration

28:45 Battery Insights and Expectations

41:03 Assembly and Troubleshooting

48:11 Rear Brake Discovery

48:27 Chain Installation Challenges

48:30 Nighttime Reflections

49:27 Final Adjustments and Cable Management

50:51 Chain Sizing Tips

51:47 First Ride Impressions

52:32 Handlebar and Screen Setup

52:51 Rear Brake Issues

55:28 Pedal and Crank Problems

58:54 Cable and Sensor Installations

01:01:44 Tire Upgrade

01:04:14 Battery and Range Concerns

01:04:53 Shakedown Ride Plans

01:07:23 Final Preparations

01:16:47 Shakedown Ride Execution

01:25:48 E-Bike Confidence Boost

01:30:36 Closing Remarks and Future Plans