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Creating a More Competitive and Skilled Manufacturing Workforce

PII Podcast

Release Date: 08/07/2024

Safety, Security and Mobility: The Future of Industrial Operations show art Safety, Security and Mobility: The Future of Industrial Operations

PII Podcast

Calibration is becoming increasingly connected, with mobile technology playing a growing role in helping organisations improve efficiency, compliance and operational performance. However, deploying mobile solutions in industrial environments presents challenges that go far beyond those faced in traditional business settings. In this episode, we explore how industrial mobility is reshaping calibration and maintenance activities across manufacturing and the process industries. From hazardous and explosion-proof areas to highly regulated pharmaceutical facilities, organisations must balance the...

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Smart Industry Rising: Automation, AI and the Next Growth Wave show art Smart Industry Rising: Automation, AI and the Next Growth Wave

PII Podcast

Industrial automation is entering a new phase. What was once focused primarily on improving efficiency is now playing a critical role in helping manufacturers and process industries build resilience, achieve sustainability goals and remain competitive in an increasingly complex global market. From artificial intelligence and digital twins to private 5G networks and predictive analytics, emerging technologies are transforming how industrial operations are monitored, managed and optimised. At the same time, businesses are navigating challenges such as stricter environmental regulations, skills...

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From Concept to Stainless Steel: How Engineering, Manufacturing & Marketing Build Industrial Trust show art From Concept to Stainless Steel: How Engineering, Manufacturing & Marketing Build Industrial Trust

PII Podcast

In heavy industry, trust is never abstract. It is welded into every joint, embedded in every specification, and measured in microns. Clients do not invest in promises - they invest in certainty. That certainty begins long before equipment leaves the factory floor. Behind every successful industrial project lies a chain of accountability. Engineers interpret complexity and design viable solutions. Manufacturers transform drawings into precision-built stainless steel systems. Marketing ensures that this expertise is understood, differentiated, and trusted in competitive markets. This episode...

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Energy Savings as a Growth Engine: How SMEs Can Turn Renewable Power into Productivity show art Energy Savings as a Growth Engine: How SMEs Can Turn Renewable Power into Productivity

PII Podcast

In this episode, host Dave Howell is joined by Kelly Lovesy, Sales Director at Wewise, to explore how rising energy costs are reshaping the landscape for UK manufacturers - and what can be done about it. The discussion opens with the growing pressure on industrial energy users, particularly SMEs, as electricity prices rise and demand across Europe continues to increase. Dave and Kelly examine why energy has shifted from a manageable overhead to a significant operational risk, impacting margins, investment decisions and long-term competitiveness. They then turn to practical...

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Driving Change: How Hyper-Efficient Motors Are Reshaping Industries show art Driving Change: How Hyper-Efficient Motors Are Reshaping Industries

PII Podcast

Hosted by David Howell, this episode explores how hyper-efficient motor technologies are transforming industrial performance, sustainability and long-term competitiveness. As a global leader in motors and drives, ABB Motion sits at the forefront of accelerating a more productive and sustainable future. Through continuous innovation, it is helping industries transition towards energy-efficient, decarbonised and circular operations. Electrification, digitalisation and circularity are now converging to fundamentally redefine how industrial systems operate. High-efficiency motors and digital...

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50 Years of Precision with Beamex show art 50 Years of Precision with Beamex

PII Podcast

For five decades, Beamex has operated in a world where the smallest measurement error can ripple into serious consequences. From its beginnings as a small Finnish calibration company to a global leader trusted by more than 15,000 customers across 140 countries, Beamex’s story is not just one of growth, but of discipline, judgement and earned trust. In this special anniversary episode of the Beamex Podcast, host David Howell sits down with Jan-Henrik Svensson, CEO of Beamex, to explore what it truly takes to build longevity in a high-stakes, highly regulated industry....

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Measured Truth: Why Calibration Powers Industrial Innovation show art Measured Truth: Why Calibration Powers Industrial Innovation

PII Podcast

Beamex is your trusted partner for calibration excellence, providing accurate measurements, reliable data, and traceability for a safer and less uncertain world. Beamex helps improve efficiency, ensure compliance, and increase safety with its comprehensive ecosystem of calibration solutions – from field calibration to workshop calibration, calibration management, and services. Through the company´s global reach, Beamex products and services are available in over 90 countries. This episode explores how data-rich operational environments are becoming the backbone of modern industry and why...

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Every Drop Counts: The Critical Role of Calibration in Water Quality show art Every Drop Counts: The Critical Role of Calibration in Water Quality

PII Podcast

Host Dave Howell is joined by special guest Mark Nicholls, Business Development Manager at Beamex, to explore the critical role of data integrity, calibration and compliance in the water and wastewater industry. In this episode, we uncover why the demand for reliable, traceable data has never been greater, and how digital calibration solutions are enabling utilities to move away from outdated paper-based systems towards smarter, more efficient workflows. Drawing on insights from the Cunliffe Report and real-world examples from a major UK water supplier, we discuss the challenges operators...

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Inside ABB’s ACS380-E: The Future of Smart Machinery Drives show art Inside ABB’s ACS380-E: The Future of Smart Machinery Drives

PII Podcast

ABB’s latest innovation - the ACS380-E machinery drive, is redefining industrial automation. With built-in dual Ethernet ports, robust cybersecurity features and simplified commissioning tools, this next-generation drive is more than hardware, it’s a complete platform designed for connectivity, compliance and performance. In this episode, we explore how the ACS380-E helps machine builders streamline integration, prepare for upcoming EU Machinery Regulations and future-proof operations across applications like conveyors, bottling systems and extrusion lines. From cold commissioning via...

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Smarter Machines, Stronger Businesses: AI’s Role in the Next Era of Manufacturing show art Smarter Machines, Stronger Businesses: AI’s Role in the Next Era of Manufacturing

PII Podcast

In this podcast with Keith Smith, Chief Operating Officer and Co-Founder of IntelliAM, we are considering the role of AI in manufacturing – exploring the current challenges facing the industry as well as myth-busting the common barriers to adoption. IntelliAM – which stands for intelligent asset management – is a UK tech company specialising in AI and machine learning for the manufacturing industry. Many of the world’s largest manufacturers – including half of the world’s top 12 FMCGs – are using IntelliAM’s solution to unlock insights from billions of machine asset data...

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More Episodes

In this episode, Shawn Dagley, Kahuna’s Director of Manufacturing, discusses how Kahuna’s data-driven approach to skills management enables leaders to understand their skills supply and demand to make informed staffing decisions in dynamic environments.

Kahuna digitises, manages, and validates workforce skill, competencies, experiences, certifications in one platform to increase efficiencies, standardise training and development programs, close skills gaps, mitigate operational risks, increase safety, and guide strategic operating decisions with validated skills insights.

From a manufacturing perspective, Shawn and the Kahuna team see four main drivers for establishing a skills-based approach and practice:

Worker attainment There is a severe shortage of manufacturing expertise available in the market today.  A well-organised skills management program can help search for the right type of candidate and develop the candidate’s proficiency in the required skills. This method broadens the scope of the job search and improves retention chances within the organisation by supporting development efforts.

Worker retainment – Employee satisfaction leads to lower attrition rates.  Data shows the average tenure of a manufacturing employee has fallen from 20 years in 2019 to only three years in 2023.  With an easily accessible and standardised skills management program, employees have visibility into skills and training requirements, empowering them to own their learning journey within the organisation and shows them the business is invested in their development.

Capitalising on the investment in Industry 4.0/Smart Factory – Many companies are investing significantly in I4.0 technologies.  Things like Connected Equipment, Additive Manufacturing, Virtual and Augmented reality, Predictive Maintenance.  But companies are forgetting to invest in their workforce to maximise the investment in this equipment.

Increased product complexity – As products get more complex with the introduction of electronics, software, and AI built in, companies need to expand the capabilities needed in the design and manufacturing of these products.  This will drive new skills requirements for teams and individuals.

Don’t miss this episode and the opportunity to improve skills management and operational excellence initiatives within your manufacturing environment.

Get in touch with Shawn

Shawn.dagley@kahunaworkforce.com

 

Topics include:

 

The key benefits of shifting to skills-based practices in manufacturing

How skills management contributes to the efficiency and flexibility of the workforce

Why companies struggle with using Excel for skills management


How the Kahuna Skills Management Platform works and its core features

Real-time visibility into workforce capabilities, and why is this important

How skills management supports initiatives like Smart Factories and improves overall equipment efficiency


Compliance with quality, safety, and environmental standards

How tying compensation to upskilling can increase workforce flexibility

Success story of a client who significantly benefited from implementing Kahuna’s skills management system

Integrating with other systems like Core HRIS, Learning Management Systems, and Planning & Analytics tools

What the first steps are transitioning to a skills-based management system