Coached—Not Just Monitored: How the Best Shops Turn Data into Action, Ep #26
Lights Out: Technology and Automation Podcast by MakingChips
Release Date: 10/17/2025
Lights Out: Technology and Automation Podcast by MakingChips
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Before a shop can automate confidently, it has to understand one thing clearly: ROI drives every great automation decision. In this episode of Lights Out, David Vuyk and Eric Nekich kick off a multi-part series on Automation ROI—focusing not on hype or shiny tech, but on the real metrics and methods that determine whether automation will pay off or become an expensive paperweight. With “Jolly St. Nick Goellner” out preparing for the holiday season, David and Eric take the mic to break down a critical truth: you cannot automate an unreliable process, and far too many shops are buying...
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As we dive into this episode of Lights Out, we sit down with someone who’s seen automation evolve from pencil drawings and flame-cut templates to fully integrated robotic systems: our friend and longtime industry leader, Mike Gamache. For decades, Mike has lived at the intersection of machining, fabrication, automation, and continuous improvement, and we couldn’t be more excited to bring his experience to our listeners. We reflect on how we first met Mike—a mix of Germany trips, delayed flights, Delta drink tickets, and a little tough love that eventually turned into friendship and...
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What do law enforcement, SWAT operations, and CNC machining have in common? More than you’d think. In this episode of Lights Out, hosts Nick Goellner, Eric Nekich, and Dave Vuyk welcome Johnny Goode, President and Co-owner of MSP Manufacturing in Bloomington, Indiana—a precision aerospace manufacturer that’s rapidly transforming its operations with automation and digital processes. Johnny’s journey is anything but typical. From police officer and SWAT team member to Army National Guard sergeant, his story is packed with grit, discipline, and leadership under pressure....
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In this episode of Lights Out, we debrief from one of the largest manufacturing technology shows in the world—EMO Hannover. From automation and adaptive controls to AI-driven machining and the evolving economics of shop ownership, the team unpacks what’s really changing in manufacturing and what’s just noise. As the hosts reflect on trends like the shift from horizontal to 5-axis machining centers, the rise of machine monitoring and IoT integrations, and the reality of underused OEM technology, they dig into what these patterns mean for modern shops aiming to run smarter—not...
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You can collect data all day—but if you’re not using it to coach your team, you’re missing the point. In this episode of Lights Out, hosts Nick Goellner and Dave Vuyk wrap up their “Mindset Shifts for Lights Out Legends” series with one final transformation: moving from a monitored shop to a coached one. Drawing on lessons from Nick’s recent talk at the Automated Shop Conference, the hosts unpack how to turn dashboards into decisions and metrics into motivation. They explain why dashboards don’t make chips, how to turn OEE...
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Lights-out manufacturing isn’t just about adding robots or running machines overnight — it’s about creating a culture and a system where your shop can perform at its peak without constant human intervention. In this episode of Lights Out, hosts Nick Goellner, Eric Nekich, and David Vuyk sit down with innovator and entrepreneur Camoren Schley of Slytek to explore the technologies and mindsets making true lights-out operations possible. Camoren’s story begins in his grandfather’s Denver manufacturing shop and evolves into a journey of building and selling high-pressure...
info_outlineLights Out: Technology and Automation Podcast by MakingChips
In this episode of Lights Out, Nick Goellner, Eric Nekich, and Dave Vuyk take listeners inside the mindset shifts powering the next wave of lights-out manufacturing. Forget just “working harder” — this conversation is about working smarter, breaking out of fixed thinking, and unlocking massive gains without adding headcount or square footage. The trio opens by sharing the personal routines and disciplines that keep them at peak performance, then pivots to the real topic: transforming machine shops from fixed to mixed mindsets. By rethinking workholding, machine real estate, and...
info_outlineYou can collect data all day—but if you’re not using it to coach your team, you’re missing the point. In this episode of Lights Out, hosts Nick Goellner and Dave Vuyk wrap up their “Mindset Shifts for Lights Out Legends” series with one final transformation: moving from a monitored shop to a coached one.
Drawing on lessons from Nick’s recent talk at the Automated Shop Conference, the hosts unpack how to turn dashboards into decisions and metrics into motivation. They explain why dashboards don’t make chips, how to turn OEE from a vanity metric into a coaching tool, and how to align both machines and people toward a shared goal of improvement.
Nick also introduces the idea of the “other OEE”—Overall Employee Engagement—and explores how the best shops connect coaching, culture, and continuous improvement into measurable performance. From building the right tech stack (ERP, MES, and machine monitoring) to running better daily standups, this conversation breaks down what it really takes to lead a high-performance, data-driven manufacturing team.
Whether you’re running one shift or lights out, this episode will challenge how you think about data, leadership, and what it means to truly coach your people toward operational excellence.
You will want to hear this episode if you are interested in...
- (0:24) Why Verdant Commercial Capital is a partner in your business
- (2:50) Highlights from Nick’s trip to EMO (and global trends about machine monitoring)
- (7:30) Recap of previous Lights Out mindset shifts
- (8:25) “Dashboards don’t make chips” — why data without action is waste
- (9:14) The difference between a head coach and a head monitor in manufacturing
- (13:11) How cadenced meetings and daily standups drive accountability
- (14:30) Why starting manual helps validate processes before investing in tech
- (15:45) Breaking down ERP, MES, and machine monitoring (and how they work together)
- (20:33) Check out the SMW Autoblok catalog
- (21:13) Defining OEE: availability × performance × quality as the shop’s north star metric
- (23:05) Adaptive vs. accelerated performance—why slowing down can speed you up
- (27:09) What world-class OEE looks like and why most shops start around 20%
- (29:13) Coaching strategies to improve machine availability and uptime
- (32:00) How capturing downtime reasons reveals the real improvement opportunities
- (33:46) Dissecting the other OEE: Overall Employee Engagement
- (38:09) Turning OEE into a coaching tool rather than a vanity metric
- (40:12) Football and manufacturing: how coaching and data awareness drive success
- (42:21) Use Hire MFG Leaders for your next hire
Resources & People Mentioned
- Why Verdant Commercial Capital is a partner in your business
- Check out the SMW Autoblok catalog
- Use Hire MFG Leaders for your next hire
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Audio Production and Show Notes by - PODCAST FAST TRACK