MTD Audiobook
NDT Equipment Limited, a valued customer of Close Brothers Asset Finance, has secured finance to upgrade its machinery and handle an increasing workload. Customer background Founded in early 2022 by Daniel Lenton and Katie Loydall, NDT Equipment Limited specialises in manufacturing fully traceable ultrasonic calibration blocks. These blocks ensure the accuracy and reliability of ultrasonic flaw detection equipment and are essential for identifying flaws in metals, composites, and other engineering materials. They serve a wide range of industries, including oil and gas, nuclear, aerospace,...
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With civil aerospace primes targeting production rates of 75 per month by 2027, and NATO members increasing defence spending to over 2.5% of GDP, business is brisk in the aircraft and defence sectors. The Paris Air Show in June showcased several UK companies that are investing during strong business conditions, says Will Stirling. Bathed in blazing sunshine, Paris Le Bourget Airport hosted the 55th Paris International Air Show from 16 to 22 June. A large UK pavilion featuring over 50 exhibitors joined thousands more. Aerospace is on the rise – the aerospace, defence, security, and space...
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The aerospace industry stands at the intersection of extreme technological demands and cost-efficiency requirements. With aircraft manufacturers like Airbus and Boeing projecting the production of 42,500 new jets over the next 20 years, the need for precision machine tools and cutting tools has never been more critical. Aircraft construction is an intricate process that involves a complex array of materials, each presenting unique machining challenges. Aluminium alloys dominate the industry, comprising approximately 60% of aircraft components, while titanium and advanced composites...
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In the realm of modern manufacturing, precision and efficiency are paramount. ISCAR consistently pushes the boundaries of innovation with its Polycrystalline Diamond (PCD) and Cubic Boron Nitride (CBN) tools. These advanced materials are transforming how industries approach machining to provide significant advantages. PCD tools are renowned for their hardness and wear resistance, making them perfect for machining non-ferrous metals, composites, and abrasive materials. ISCAR’s PCD tools are designed to provide precision and superior surface finishes, essential in industries such as...
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The machining of advanced materials presents challenges that demand specialised tooling solutions. CERATIZIT has now developed two milling systems that meet the specific requirements of difficult-to-machine materials: the MonsterMill ISO-S for nickel-based alloys and titanium, and the MaxiMill S-Power for cast iron applications. A Monster That Conquers Nickel-Based Alloys The machining of nickel-based alloys such as Inconel, Hastelloy, and Waspaloy present significant challenges. CERATIZIT’s redesigned MonsterMill ISO-S range addresses these challenges through a carefully engineered...
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Machining aerospace alloys presents challenges to tool performance. A comprehensive strategy is essential to achieve optimal performance while avoiding process-limiting issues. These alloys are ideal for high-stress components due to their strength and heat resistance. However, their poor machinability stems from high strength and low thermal conductivity. Effective strategies encompass optimising cutting parameters, utilising advanced tool materials and coatings, and employing efficient cooling and lubrication techniques. Implementing precise toolpaths and chip evacuation can...
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As nickel-based alloy parts become increasingly prevalent in the aero sector, the demand for optimised cutting tools grows. Nickel-based materials exhibit poor machinability, adhere to cutting tools, and consist of abrasive particles within the alloy. These issues result in poor productivity when using carbide tools. Henri Sevonen, Senior Industry Segment Manager – Aerospace for metal cutting specialist Sandvik Coromant, explains how new ceramic end mill technology has emerged to meet these requirements. Most aerospace parts are made from heat-resistant super alloys (HRSAs) and...
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With skilled labour in short supply everywhere, it is becoming increasingly difficult to maintain or enhance productivity in metal-cutting production without complete automation. Companies will gain a competitive edge if they pay greater attention to the customer’s perspective during these ongoing labour constraints and contemplate comprehensive machining solutions. The pressure in metal-cutting production is gradually intensifying due to a decreasing number of qualified individuals in the labour market. The labour situation is likely to deteriorate as the current skilled workforce...
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In an industry where precision and timely delivery are paramount, Guhring UK stands out as a manufacturing powerhouse. The company’s Birmingham facility exemplifies a vertically integrated approach to cutting tool production that sets new standards for service, quality, and responsiveness in the precision cutting tool sector. “We’re very proud of the facility,” explains Chris Bush, National Sales Manager of Guhring UK. “We’ve got Guhring-made machines to make our Guhring tools – this ensures quality, consistency and complete process control.” This single-site integration...
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The future of manufacturing is increasingly digital, collaborative, and intelligent. This was the clear message at Hexagon’s recent ‘The Future of Shop Floor’ event, held in partnership with Mills CNC at their Technology Campus. The event demonstrated how artificial intelligence, cloud-based platforms, and data-driven insights transform traditional manufacturing operations, resulting in measurable improvements in productivity and profitability. Opening the event by introducing Nexus, the company’s cloud-based platform designed to tackle the collaboration crisis in...
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In an industry where precision and timely delivery are paramount, Guhring UK stands out as a manufacturing powerhouse. The company’s Birmingham facility exemplifies a vertically integrated approach to cutting tool production that sets new standards for service, quality, and responsiveness in the precision cutting tool sector.
“We’re very proud of the facility,” explains Chris Bush, National Sales Manager of Guhring UK. “We’ve got Guhring-made machines to make our Guhring tools – this ensures quality, consistency and complete process control.”
This single-site integration encompasses the entire manufacturing ecosystem, from raw materials to finished products. This stretches from production to coatings and regrinding services. The Birmingham facility houses not only standard manufacturing operations but also specialised tool production and coating capabilities that significantly extend tool life.
“We’ve got our own grinding machines. We’ve got our own coating facility,” Chris elaborates. “So once the customer has used our tools, they can come back here for regrinding. They’re ground on the same machines that they’re originally made on, coated with the same coating that they started with.”
The facility’s vertical integration model provides substantial benefits to customers throughout the product lifecycle. “You get the same performance from a regrind as you do from a new tool,” Chris notes, highlighting a key differentiator in Guhring’s service proposition.
When asked whether this comprehensive approach is standard in the industry, Chris is clear about their position: “We’re unique in that. The size of the factory and the fact that we have everything you need, all in one place.”
Unmatched Inventory and Rapid Availability
Perhaps most impressive is Guhring UK’s commitment to product availability. “We hold so much stock here, we have £5m worth of stock on the shelf,” Chris points out.
“I do think it’s essential that we keep all this stock here within the UK,” Chris emphasises. “We have 45,000 standard line items, and we’ve just released a new catalogue, another big book, bringing everything together in one book. We have extensive rows of stock readily available for next-day delivery or same-day collection.”
This inventory strategy is specifically designed to address the unpredictable nature of manufacturing operations. “People can’t plan for mishaps and breakages,” explains Chris. “That’s why we maintain a broad and readily available stock range. If someone needs something urgently, we can guarantee next-day delivery or even same-day collection.”
This responsiveness is especially valuable in production environments where downtime incurs significant costs. By maintaining such a comprehensive local inventory, Guhring effectively serves as a strategic partner in its customers’ operational continuity.
Engineering Expertise in the Field
Supporting this impressive manufacturing and inventory capability is Guhring UK’s dedicated field engineering team. “Within the UK, we’ve got just under 100 people working for Guhring UK,” Chris shares. “Of those, 22 are field engineers operating across the entire UK and Ireland.”
These engineers act as technical consultants, delivering expert support directly at customer sites. “This allows them to visit customers and engineering firms, where they optimise cutting data, reduce cycle times, and ensure the right tools are selected for the right applications,” Chris explains. “Ultimately, their role is to help make our customers more efficient and more profitable.”
Coating Technology as Differentiator
A standout aspect of Guhring’s technical capability is its in-house coating department. “It’s all about time,” Chris emphasises. “That’s why we offer 10 different coatings here, and it’s all application-specific. So, depending on the application, we’ll have the right coating that goes on the tool for that process.”
These specialised coatings provide significant performance enhancements: “With the coating, we can offer four times the tool life, from a bright tool to a coated one. And it’s all under one roof.”
By keeping coating operations in-house instead of outsourcing to third-party providers, Guhring ensures complete quality control throughout the manufacturing process. This integration also significantly reduces lead times, as tools do not have to leave the facility for coating.
Agility in a Changing Market
The manufacturing landscape continually evolves with new materials, tighter tolerances, and increasing production demands. When asked how Guhring addresses these changing market requirements, Chris points to the company’s technical foundation: “Thanks to the facility we have and the expertise within our team, we’re equipped to handle any demand that comes our way.”
This confidence stems from Guhring’s comprehensive approach that Chris succinctly summarises: “From the standards to the specials to the regrinds. Any application that comes our way, we’ve got the technology to handle it.”
Industry Engagement
Guhring UK maintains an open-door policy for customers interested in experiencing their operations firsthand. “We have an open door policy, so any customers who want to come along and see it firsthand are more than welcome,” Chris invites.
This transparency reflects the company’s confidence in its operations and its willingness to demonstrate manufacturing capabilities directly to interested parties. It also underscores Guhring’s collaborative approach to customer relationships, viewing technical partnerships as essential to mutual success.
In an era where global supply chains often separate manufacturing from end-users by thousands of miles and weeks of lead time, Guhring UK’s Birmingham facility provides a compelling alternative. By combining extensive inventory, comprehensive manufacturing capabilities, specialised coating technology, and field engineering expertise in one location, the company offers a level of responsiveness and technical support that sets it apart.
For manufacturing operations across the UK and Ireland, this vertically integrated approach results in reduced downtime, optimised productivity, and a tooling partner with the technical ability to meet virtually any cutting tool requirement.