MTD Audiobook
Situated near Alva in Central Scotland, Qualtek Engineering serves everything from small customers to large international corporations with CNC machining services. Alongside its main manufacturing activities, Qualtek operates Bespoke Engineering, a specialist automotive division concentrating on restoration, classic cars, performance vehicles, and motorcycles. It is here that Microloc clamping technology is used. The nature of Qualtek’s work demands versatility that traditional workholding solutions struggle to provide. Ewan Montgomery, who oversees operations, explains: “It’s a very...
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As an automotive supplier manufacturing up to 20,000 parts per day, the Hirschvogel Group operates at the pinnacle of automated series production where optimised cycle times are essential. By using Vericut simulation and optimisation software, machining processes can be analysed and optimised for series production in advance. From Village Forge to Global Manufacturing Leader Founded in 1938 as a village blacksmith in Denklingen, the Hirschvogel Group has grown into a global leader in producing and refining highly formed steel and aluminium components for the automotive sector. With around...
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Machined Component Systems (MCS) PLC stands as a centre of manufacturing excellence in the heart of the Midlands, operating from its facility in Redditch. This innovative and progressive subcontract-machining specialist has built a reputation for delivering precision-engineered machined components to diverse industry sectors, including automotive, petrochemical, environmental, transport technologies, marine, healthcare technologies, and white goods. Founded by Warren Gray’s father, MCS has been under Warren’s leadership for the past decade. During that time, the company has transformed...
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Established in 1967 by Reginald Newnham and now under third-generation family leadership, Newnham Engineering Limited has undergone a remarkable transformation from traditional machining to cutting-edge 5-axis manufacturing. Through investments in DMG MORI machine tools, this West Sussex-based company has acquired a DMU 75 monoBLOCK, DMU 100 FD duoBLOCK, and a CMX 70 U. Operating from their modern facility on Lancing Business Park, Newnham serves demanding sectors including oil and gas, surveillance, F1, and specialised industrial applications. What distinguishes them in today’s competitive...
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A process for complete machining of stator housings for electric motors, developed by Chemnitz machinery manufacturer NILES-SIMMONS and tool manufacturer MAPAL, has reached series production. Suppliers and OEMs now use it to produce components for drives in battery-powered electric vehicles and hybrid models. Both manufacturers recently proved in a development project that highly cost-efficient and precise production of stator housings is possible on a pick-up lathe. The parts feature external ribs for cooling circuits and are installed in the larger motor housing. Whilst NILES-SIMMONS used a...
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Servicing manufacturers in the medical, oil and gas, aerospace, automotive, MOD, and F1 sectors, Rushden-based R&G Precision Engineering Ltd prides itself on the level of service it delivers to its customers. To meet its clients’ tight deadlines and quality demands, the company founded 50 years ago has invested in a series of multi-pallet machining centres from Matsuura. However, the shop floor at R&G Precision looked different four years ago from how it is today. Enzo Chiarelli from R&G Precision Engineering Ltd says: “We recall looking back to our first multi-pallet lights...
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According to Pralhad Thapa, Department Manager at Mitutoyo Europe, an expert in dimensional metrology and automation: “We are confident we can address these issues for our customers, providing unattended measurement solutions that are easy to operate and available at a reasonable price.” In a presentation, it was this opening gambit that embodies both the philosophy of the new SmartMeasure AL system and Mitutoyo’s commitment to precision. Building upon decades of expertise in CMMs, this turnkey solution addresses the fundamental pain points expressed by customers across diverse...
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At the core of lightweight, high-speed and energy-efficient electric and hybrid vehicles, composite materials play a crucial role in manufacturing advanced components. However, working with composites demands more than just selecting the right materials; it requires a new generation of precision tooling. The Composites Challenge Composites such as carbon fiber-reinforced polymers (CFRPs) and glass fiber composites (GFRPs) are not easy to work with. Their multi-layered structure, fiber orientation and abrasive nature make them resistant to traditional machining techniques. Unlike metals like...
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According to the International Energy Agency’s (IEA) World Outlook, the clean energy transition and the rise of electric vehicles (EVs) could lead global demand for fossil fuels to peak before 2030. As nations worldwide shift away from fossil-fuelled engines and towards an electric future, automakers are making a shift of their own, starting with their machine setups. Here, Swetapadma Mohanty, Senior Development Engineer, Gear Machining at Sandvik Coromant, explores the machining methods that will prove key to the automotive industry’s electric future. Another prediction made by the IEA is...
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2025 is already proving to be a memorable, standout year for leading precision motorsport subcontract specialist, Northants Precision Ltd. In addition to acquiring two more DN Solutions’ Lynx 2100 lathes from Mills CNC, the company has successfully completed its relocation to larger premises, increased its headcount, and secured new machining contracts. Led by owner and Managing Director Daniel Green, Northants Precision continually aims for excellence. The machines, an 8” chuck, long-bed Lynx 2100LMB with driven tooling, and a 6” chuck, 2-axis Lynx 2100A, were installed at the...
info_outline2025 is already proving to be a memorable, standout year for leading precision motorsport subcontract specialist, Northants Precision Ltd. In addition to acquiring two more DN Solutions’ Lynx 2100 lathes from Mills CNC, the company has successfully completed its relocation to larger premises, increased its headcount, and secured new machining contracts.
Led by owner and Managing Director Daniel Green, Northants Precision continually aims for excellence.
The machines, an 8” chuck, long-bed Lynx 2100LMB with driven tooling, and a 6” chuck, 2-axis Lynx 2100A, were installed at the company’s new 3500sq/ft. manufacturing facility in Kislingbury, Northampton, in January and June 2025.
Both machines are equipped with powerful, high-torque spindles, servo-driven turrets, rigid roller-type LM guideways, and hydraulic tailstocks. The Lynx 2100A offers a maximum turning diameter of 350mm and a turning length of 330mm with its 15kW/6000rpm spindle and 12-station turret, while the long-bed Lynx 2100LMB provides a 300mm turning diameter and 510mm turning length, featuring a 15kW/4500rpm spindle, 12/24-station turret, and 6000rpm driven tooling capabilities.
The new machines are positioned adjacent to four previously acquired Lynx lathes, a Lynx 2100B (2022), a Lynx 2100MB (2021), a Lynx 2100LMB (2021) and a 10-year-old Lynx 220LSY. Together, these six FANUC controlled machines, three with driven tooling capabilities, provide Northants Precision with a formidable in-house turning and milling resource. All feature the advanced FANUC iPlus control with 15” touchscreen iHMI, making them ideal for meeting the accuracy needs and fast turnaround demands of motorsport customers.
Since installation, the new Lynx lathes have been machining a range of small, complex, and high-precision engine, chassis, sub-frame, and gearbox components for F1, WEC (World Endurance Championships), WRC (World Rally Championship), and supercar customers.
Parts machined on the Lynx lathes are typically washers, nuts, bolts, and top hats. They are characterised by tolerances of +/-5 microns on specific features, a flatness of 0.01mm, and strict surface finish requirements. These parts are machined in small-to-medium batches from solid bar stock. The primary materials processed include heat-treated stainless steels (13-8PH and MP35N), titanium 6242/6246 alloys, and aluminium.
Part cycle times range from just a couple of minutes up to 10 minutes, and to ensure accuracy, concentricity, and flatness, parts are securely held using Hainbuch collet chucks. Daniel Green: “Machining and supplying hundreds, sometimes thousands, of identical high-precision and performance-critical parts from hard, difficult-to-machine materials to exacting quality standards is commonplace for us. But to achieve this consistently requires reliable, high-performance machines and proven CAD/CAM, machining, and inspection processes. We have invested significant resources to ensure we have all of these in place.”
Northants Precision regularly monitors its performance to identify potential production bottlenecks and address them before they become problematic. The company’s success in securing small part machining contracts from new and existing customers, including recent contracts won directly with F1 racing teams, prompted capacity reviews at the end of 2024 and during Spring 2025, ultimately leading to orders for two new machines.
Daniel Green continues: “F1, and motorsport in general, is demanding and challenging. You always have to be ‘on top of your game’ and constantly meet customers’ quality and lead time requirements from day one. Failing to do so quickly tarnishes your reputation and means your days as a supplier in the sector are numbered. Our positive experiences with DN Solutions Lynx 2100 lathes and Mills CNC’s pre and after-sales services meant that, on both occasions, we made Mills our ‘first port of call’, ultimately investing in the new Lynx 2100A and Lynx 2100LMB.”
A typical machined part is an engine housing washer component made from 10mm diameter pre-cut titanium bar stock supplied in 42” lengths. These parts are machined to completion in medium-sized batches (600-off) using two of Northants Precision’s Lynx 2100 lathes positioned opposite one another to create a flexible manufacturing cell, operated by one member of staff.
Front-end ID and OD turning are performed on a Lynx 2100 (two-axis) lathe, where a bar puller ensures a reliable process and continuous production. After the initial operations, which take about 2 minutes per part, the semi-finished parts are individually loaded into the Lynx 2100LM for back-end processing. This involves machining an angled groove or chamfer on each part, which takes approximately 30 seconds.
Says Daniel Green: “We strive for excellence across the board. Everything we do, from our in-house CAD/CAM, machining and inspection to any outsourced processes - is integrated and carefully controlled.”