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442 Industrial Water Week 2025: Boiler Tuesday

Scaling UP! H2O

Release Date: 10/07/2025

468 Born into Water Treatment: Tom Brandvold on AWT’s Origin Story and a Life in the Industry show art 468 Born into Water Treatment: Tom Brandvold on AWT’s Origin Story and a Life in the Industry

Scaling UP! H2O

Tom Brandvold, CWT, has lived industrial water treatment from the inside out. In this conversation, he traces that path from sweeping floors and running sample bottles as a kid to leading Premier Water and Energy Technology and serving as a former president of . The result is not just a career story. It is a useful look at how credibility, collaboration, and standards are built over time in this industry. How Association of Water Technologies (AWT) was formed One of the most valuable parts of this discussion is Tom’s explanation of how Association of Water Technologies (AWT) began. The...

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What happens when a water chemist leaves the lab and heads to the pump room? knows firsthand. A former PhD researcher who studied resource recovery from trade‑waste customers, Jake now manages accounts at in Melbourne, working with cooling towers, boilers, chemical dosing rigs and wastewater treatment systems. He joins host Trace Blackmore to discuss how rigorous research, regulatory compliance and process automation translate into practical field work for industrial water treatment professionals. From PhD Research to Industrial Practice Jake’s academic background informs the way he...

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AWT’s in‑person technical training is a keystone for developing competent water treaters. Yet classroom knowledge only matters when it survives the drive home and emerges later in the field. In this second conversation with —National Sales Manager at and head of AWT’s education committee—Trace Blackmore uncovers how stories, math, and memorable mistakes turn theory into intuition.  Why training keeps evolving  Dan explains that the rewrites courses every year. Instructors refine content, delivery and demonstrations, not for novelty’s sake, but because...

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465  From Classroom to Cooling Towers: Teaching Water Treatment with Dan Merritt (Part 1) show art 465 From Classroom to Cooling Towers: Teaching Water Treatment with Dan Merritt (Part 1)

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Industrial water training only works when the knowledge transfers. That means the material lands with the audience, survives the drive home, and shows up later in the field when decisions get made.  , Sales Manager at , brings a rare perspective to that problem. He started as a teacher (chemistry, calculus, physics), entered industrial water treatment on February 5, 2002, and later became part of the AWT training team. This conversation follows the path from classroom instruction to boiler rooms and cooling towers, then uses that journey to examine what makes technical training...

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464 Corrosion Coupons, Brand Building, and Having Fun at Trade Shows with Will Ritter show art 464 Corrosion Coupons, Brand Building, and Having Fun at Trade Shows with Will Ritter

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463 Mapping the Future of Water Innovation with Paul O’Callaghan show art 463 Mapping the Future of Water Innovation with Paul O’Callaghan

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461 Corrosion, Lead, and Algae: New Tools for Old Water Problems show art 461 Corrosion, Lead, and Algae: New Tools for Old Water Problems

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Corrosion rarely announces itself as a “big water problem.” It shows up as leaching at the tap, residual loss in the field, premature equipment replacement, and the slow, expensive erosion of decision-quality.   (CEO) and  (chemist/Chief Science Officer) of  lay out a system-wide view of corrosion control—starting with what changed in Flint from a technical standpoint and moving into why many utilities still struggle to meet expectations when standards and risk assumptions shift.  System-wide corrosion control starts with chemistry...

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460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson show art 460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson

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Boilers can feel intimidating the first time you step into a boiler room—the heat, the noise, the pressure gauge, and the weight of knowing that mistakes can be costly. Trace Blackmore opens with a reminder that boilers deserve respect, not fear—and that learning fundamentals is how you replace mystique with clarity.  The talent gap behind the boiler room door , Founder and CEO of , explains why boiler expertise is becoming harder to replace. He points to the shrinking pipeline of boiler-trained technicians—historically strengthened by Navy steam...

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459 From Wastewater to Resource: Water Reuse with Dr. Veronika Zhiteneva show art 459 From Wastewater to Resource: Water Reuse with Dr. Veronika Zhiteneva

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More Episodes

 Boiler rooms reward clarity: how many BTUs from the flame actually arrive in steam—and stay there to do useful work? For Boiler Tuesday, Trace Blackmore, CWT, treats boiler care as heat-transfer management across the full train, from feedwater and deaeration to distribution and condensate return, with dry steam as the operational benchmark.


Heat Transfer Is a Leadership Metric

Dry steam isn’t a detail; it’s throughput. Steam on its worst day carries ~1,150 BTUs while hot water on its best day carries ~180 BTUs. When carryover creates wet steam, production loses energy at the point of use. Treating “BTUs-in-steam” as a shared KPI aligns maintenance, operations, and finance around the same outcome: efficient work. 


The Steam Train: Protect the Interfaces
 

Trace maps the sequence—pretreatment → feedwater/DA → boiler → steam lines → condensate return—and explains where heat transfer is taxed when fouling or poor practices creep in. Recover condensate BTUs, verify deaerator performance, keep tube interfaces clean, and protect dryness at end users. Each interface preserved is energy returned to work. 


Field Perspectives & Safety
 

Concise greetings from global practitioners reinforce fundamentals and vigilance. Barry Higgins underscores soft, high-quality water for “fluffy steam.” Ivan Morales contrasts OTSGs with conventional boilers and the implications for steam quality. Ben Frieders offers a memorable safety reminder: disciplined restarts and gasket integrity are non-negotiable in steam environments. 

Boiler Tuesday is a call to manage heat-transfer efficiency, not just chemistry. Protect interfaces, speak in BTUs, and make dryness measurable where the work happens. 

Stay engaged, keep learning, and continue scaling up your knowledge! 

 

Timestamps  

02:20 — Welcome and IWW25 context; Boiler Tuesday focus (why: frame the professional lens for the week). 

03:46 — “Heat transfer efficiency managers”: defining the water treater’s job (why: reframes role beyond chemistry) 

08:13 — Technology parity; execution and knowledge as differentiators (why: invest in people and practice). 

09:59 — The train: feedwater/DA, boiler, lines, condensate return (why: systems thinking prevents local optimization) 

12:52 — Guest greetings begin: international and cross-industry viewpoints (why: broaden operating context). 

14:04 — Barry Higgins: soft water for “fluffy steam” (why: pretreatment quality → steam quality). 

16:18 — Ivan Morales: OTSG vs conventional cycles and steam quality differences (why: choose tech with eyes open). 

17:36 — Ben Frieders: post-inspection restart incident and safety lesson (why: operational discipline in steam). 

20:19 — Detective H2O: The Case of Having The Blues

25:07 — Boiler Tuesday call to action: share photos, use IWW25 hashtag (why: community and practice sharing). 

 

Connect with Barry Higgins 

Phone: +353 87 987 8606 

Email: bhiggins@aquachem.ie 

Website: www.aquachem.ie  

LinkedIn: in/barry-higgins-bagrsc-59030225 

 

Connect with Ivan Morales 

Website: www.ecolab.com/nalco-water/ 

LinkedIn: linkedin.com/in/ivan-morales-mba-06793b5/ 

linkedin.com/company/nalco/ 

 

Connect with Ben Frieders  

Phone: (317) 719-1452  

Email: bfrieders@zinkan.com  

Website: https://www.getchemready.com/   

LinkedIn: https://www.linkedin.com/in/benjaminfrieders/   

https://www.linkedin.com/company/getchemready/     

 

Links Mentioned 

AWT (Association of Water Technologies) 

Scaling UP! H2O Academy video courses 

Submit a Show Idea 

The Rising Tide Mastermind 

Industrial Water Week 

Industrial Water Week Scaling UP H2O Resource Page

353 Steam Boilers: Essential Checks, Part 1 

354 Steam Boilers: Essential Checks, Part 2 

366 Produced Water: Expert Perspectives and Practical Tips 

420 Tapping Into Tech: How Ben Frieders Uses AI to Elevate Water Treatment Marketing 

Pyxis, Pyxis Lab

Rising Tide Mastermind, Scaling UP! H2O, Podcast, Water Treater, Industrial Water Treatment