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460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson

Scaling UP! H2O

Release Date: 01/23/2026

468 Born into Water Treatment: Tom Brandvold on AWT’s Origin Story and a Life in the Industry show art 468 Born into Water Treatment: Tom Brandvold on AWT’s Origin Story and a Life in the Industry

Scaling UP! H2O

Tom Brandvold, CWT, has lived industrial water treatment from the inside out. In this conversation, he traces that path from sweeping floors and running sample bottles as a kid to leading Premier Water and Energy Technology and serving as a former president of . The result is not just a career story. It is a useful look at how credibility, collaboration, and standards are built over time in this industry. How Association of Water Technologies (AWT) was formed One of the most valuable parts of this discussion is Tom’s explanation of how Association of Water Technologies (AWT) began. The...

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What happens when a water chemist leaves the lab and heads to the pump room? knows firsthand. A former PhD researcher who studied resource recovery from trade‑waste customers, Jake now manages accounts at in Melbourne, working with cooling towers, boilers, chemical dosing rigs and wastewater treatment systems. He joins host Trace Blackmore to discuss how rigorous research, regulatory compliance and process automation translate into practical field work for industrial water treatment professionals. From PhD Research to Industrial Practice Jake’s academic background informs the way he...

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AWT’s in‑person technical training is a keystone for developing competent water treaters. Yet classroom knowledge only matters when it survives the drive home and emerges later in the field. In this second conversation with —National Sales Manager at and head of AWT’s education committee—Trace Blackmore uncovers how stories, math, and memorable mistakes turn theory into intuition.  Why training keeps evolving  Dan explains that the rewrites courses every year. Instructors refine content, delivery and demonstrations, not for novelty’s sake, but because...

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465  From Classroom to Cooling Towers: Teaching Water Treatment with Dan Merritt (Part 1) show art 465 From Classroom to Cooling Towers: Teaching Water Treatment with Dan Merritt (Part 1)

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Industrial water training only works when the knowledge transfers. That means the material lands with the audience, survives the drive home, and shows up later in the field when decisions get made.  , Sales Manager at , brings a rare perspective to that problem. He started as a teacher (chemistry, calculus, physics), entered industrial water treatment on February 5, 2002, and later became part of the AWT training team. This conversation follows the path from classroom instruction to boiler rooms and cooling towers, then uses that journey to examine what makes technical training...

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463 Mapping the Future of Water Innovation with Paul O’Callaghan show art 463 Mapping the Future of Water Innovation with Paul O’Callaghan

Scaling UP! H2O

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Scaling UP! H2O

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461 Corrosion, Lead, and Algae: New Tools for Old Water Problems show art 461 Corrosion, Lead, and Algae: New Tools for Old Water Problems

Scaling UP! H2O

Corrosion rarely announces itself as a “big water problem.” It shows up as leaching at the tap, residual loss in the field, premature equipment replacement, and the slow, expensive erosion of decision-quality.   (CEO) and  (chemist/Chief Science Officer) of  lay out a system-wide view of corrosion control—starting with what changed in Flint from a technical standpoint and moving into why many utilities still struggle to meet expectations when standards and risk assumptions shift.  System-wide corrosion control starts with chemistry...

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460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson show art 460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson

Scaling UP! H2O

Boilers can feel intimidating the first time you step into a boiler room—the heat, the noise, the pressure gauge, and the weight of knowing that mistakes can be costly. Trace Blackmore opens with a reminder that boilers deserve respect, not fear—and that learning fundamentals is how you replace mystique with clarity.  The talent gap behind the boiler room door , Founder and CEO of , explains why boiler expertise is becoming harder to replace. He points to the shrinking pipeline of boiler-trained technicians—historically strengthened by Navy steam...

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More Episodes

Boilers can feel intimidating the first time you step into a boiler room—the heat, the noise, the pressure gauge, and the weight of knowing that mistakes can be costly. Trace Blackmore opens with a reminder that boilers deserve respect, not fear—and that learning fundamentals is how you replace mystique with clarity. 


The talent gap behind the boiler room door

Eric Johnson, Founder and CEO of Boilearn, explains why boiler expertise is becoming harder to replace. He points to the shrinking pipeline of boiler-trained technicians—historically strengthened by Navy steam training—and why companies can’t rely on “tribal knowledge” and informal shadowing alone to develop the next generation. 


Training that scales past the 2–3 day class
 

Eric shares what pushed him to build Boilearn: technicians and operators need structured, repeatable competency systems—not just scattered classes and a “shotgun approach” to on-the-job training. He lays out why fundamentals can be taught effectively online when it’s done well, and why travel-heavy training models often spend a large share of the budget on logistics instead of learning. 


Troubleshooting that starts with fundamentals
 

Troubleshooting is where boiler work can feel like a mystery—until you understand fundamentals and sequence of operations. Eric explains how technicians can isolate problems faster by knowing what should be moving (or not moving), testing one theory at a time, and using electrical diagrams as a practical roadmap when formal sequence documentation isn’t available. 


Better partnerships between boiler techs and water treaters
 

The conversation closes with practical steps that reduce friction and finger-pointing: take photos during inspections, package observations clearly in service reports, communicate directly when possible, and over-communicate inspection schedules so the water treater can prepare the program before the boiler is opened. 

Listen to the full conversation above. Stay engaged, keep learning, and continue scaling up your knowledge! 

 

Timestamps 

02:20 - Trace Blackmore sets the stage on boiler fear vs. Respect, learning boilers from a Navy-Trained mentor 

09:20 - Words of Water with James 

10:50 - Upcoming Events for Water Treatment Professionals  

14:20 - Interview with Eric Johnson of Boilearn 

16:30 – Eric's Path: HVAC school – Boiler Service Tech – Founder  

19:10 – What Boilearn Does 

22:10 – The lost “lifeline” problem 

33:20 – Electrical Troubleshooting 

44:20 – Coordinating Boiler Openings and Inspections 

 

Quotes 

“I’ve learned that boilers are something you definitely need to respect, but definitely not fear.” 

“There’s a career behind boilers. There’s a career behind water treatment and not enough people talk about it.” 

 

Connect with Eric Johnson

Email: eric.johnson@boilearn.com 

Website: Boilearn I The Foundation of Boiler Training 

LinkedIn: https://www.linkedin.com/in/ericjohnson2020/  

Boilearn: Overview | LinkedIn  

 

Guest Resources Mentioned  

Boilearn

Boilearn mission and origins 

Boiler operator roles and skills 

Common steam‑boiler problems  

Safe boiler operation guide 

Boiler start‑up and maintenance 

Safer operation manual 

 

Scaling UP! H2O Resources Mentioned 

AWT (Association of Water Technologies) 

AWT Technical Training Seminars  

Scaling UP! H2O Academy video courses 

Submit a Show Idea 

 

Words of Water with James McDonald

Today's definition is water lost from a cooling tower as liquid droplets are entrained in the exhaust air.  

 

2026 Events for Water Professionals 

Check out our Scaling UP! H2O Events Calendar where we’ve listed every event Water Treaters should be aware of by clicking HERE.